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Crossrail Portals, London

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Tunnel eyes installed at Royal Oak Portal, September 2011 © Crossrail

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Excavation at Royal Oak Portal, May 2011 © Crossrail

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Tunnel eyes installed at Royal Oak Portal, September 2011 © Crossrail

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Installation of diaphragm wall rebar cage © Crossrail

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Custom built gantry crane, Royal Oak Portal © Crossrail

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The facts

Client:   Crossrail
Location:   London
Services:   Multidisciplinary design for RIBA stage D, E & F for tunnel portals, including structural, geotechnical, environmental and highway engineering, architectural design and planning and consents
Sector:   Transport
Contract Type:   Framework
Start/Completion:   2009 - ongoing

The project

Crossrail is the largest transport scheme seen in London and the South East for 50 years, as well as being the biggest construction project in Europe.

Designed to join the Great Western and Great Eastern railway networks, the project comprises a 118km rail link running from Maidenhead and Heathrow in the west out to Shenfield and Abbey Wood in the east.

New stations, able to accommodate 200m trains, will also be built at Paddington, Bond Street, Tottenham Court Road, Farringdon, Liverpool Street, Whitechapel, Canary Wharf and Woolwich. At the height of construction it is estimated that up to 14,000 people will be employed on the project through the supply chain.

In 2008, a multidisciplinary Capita Symonds team - including civils, architecture and M&E engineering – was awarded a place on the Crossrail Design Framework to design the project’s tunnels and portals.The company is designing the following schemes:

Crossrail Royal Oak Portal

One of four portal contracts on the Crossrail programme, the Royal Oak Portal lies to the west of Paddington and provides a transition from the overground to the underground sections of Crossrail. It is also a significant site as Tunnel Boring Machines (TBM) on the Central West Tunnel sections will be launched from this structure.

The site - which is constrained by its narrow width and also by the clearances under the existing Lord Hill’s, Ranelagh and Westbourne Bridges - is bounded by the Westbourne Park Worksite (west), Paddington Goods Yard (east), A40 Westway / Harrow Road (north) and the LU Hammersmith and City Line and Network Rail Great Western mainlines (south).

The package of work was for the provision of RIBA D, E, and F designs and all planning and environmental consents for the portal. Specific design work includes:

  • Tunnel portal structure;
  • Propped, retained cut to the west of the portal, including the barrel arch roof;
  • Retained cut, taking the railway to grade;
  • Escape and intervention facilities at the portal, including surface holding area;
  • Plant rooms at the portal and associates service routes;
  • E&M services to provide the necessary power, lighting, ventilation etc to support the operation of the plant rooms and the escape and intervention facilities;
  • Flood protection structures;
  • Attenuation tank for surface water discharge;
  • Above ground structure for plant rooms and escape;
  • Access road and parking for emergency vehicles;
  • Relocation of Marcon Sewer;
  • New foul and surface water connections;
  • Provision of construction space to assemble and operate TBMs for tunnel construction, including spoil removal and segment delivery and storage.

The Royal Oak Portal was the first of the five Crossrail portals to be completed - ahead of schedule - in September 2011. 

Crossrail North Woolwich and Plumstead Portals

The North Woolwich and Plumstead portals are on the southeast section of the Crossrail route which links central London with Abbey Wood. The portals form the entrance of the Thames Tunnel section (2.6 km) which runs under the River Thames from North Woolwich to Plumstead.

The Plumstead Portal is the launch point for TBMs - to create twin bore tunnels between Custom House and Abbey Wood - which are recovered at North Woolwich. On completion of the tunnel drives, the Plumstead portal will form the main entry point from east London not only to the Thames Tunnel, but also to the Central London drives for fit-out. The portal structures are approximately 420m in length and consist of a retained cut; a cut & cover section; mechanical and electrical plant rooms; and emergency intervention and escape points.

East of Plumstead, Crossrail joins Network Rail’s North Kent Line forming a four track railway to Abbey Wood. The North Kent Line eastbound track will be diverted over the portal roof to accommodate cross platform interchange at Abbey Wood. Coordination of design and construction of Crossrail sub-surface and Network Rail’s surface works will be key to the success of this section of the project.

The package of work is for the provision of RIBA D, E, and F designs and all planning and environmental consents for the portals. Specific design work includes:

  • Tunnel portal structure;
  • Propped, retained cuts to the portal ramps
  • Retained cuts, taking the railway to grade;
  • Escape and intervention facilities at the portals;
  • Plant rooms at the portals and associates service routes;
  • Modularised plant containers in services compound at North Woolwich
  • Reinforced concrete building recessed into existing railway embankment at Plumstead
  • E&M services to provide the necessary power, lighting, ventilation etc to support the operation of the plant rooms and the escape and intervention facilities;
  • Flood protection structures;
  • Attenuation tanks for surface water discharge;
  • Free standing intervention and escape stairs at North Woolwich, internal at Plumstead;
  • Secure parking for maintenance vehicles;
  • New foul and surface water connections to sewers;
  • Construction sequence planning to accommodate TBM installation and recovery for tunnel construction, including spoil removal and segment delivery and storage.
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